40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

Product Details
Customization: Available
Warranty: 12 Months or 1200 Operation Hours
Type: Self-Starting Diesel Generator
Manufacturer/Factory, Trading Company
Diamond Member Since 2019

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  • 40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
  • 40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
  • 40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
  • 40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
  • 40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
  • 40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
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Basic Info.

Model NO.
MC
Installation Method
Fixed
Stroke
Four Stroke
Cooling Method
Water Cooling
Output Type
AC Three Phase
Speed
Low Speed
Conditions of Use
Land Use
Usage
Common Units, Standby Unit, Emergency Crew
Landuse Type of Unit
Automation Type
Excitation Mode
Static Exciter
Engine Brand
Cummins Ccec Dcec/Cummins G Drive Series All Range
Alternator Brand
Stamford/Marathon/Mecca and Unique Brand for Usage
Control Panel
Deepsea/Comap/Datakom/Delixi/Smartgen and Others
Color
Standard Color as Default, Stock Product as Origin
Canopy Type
Silent Sound Proof/Weather Proof/Anti-Rusted Proof
Frequency(Hz)
50Hz/60Hz or Adjusted Frequency Via Converter
Voltage Output
230/400V, Others as Application Requested
Application
Prime Power/Standby Power/Continues Operation
Accessory[a]
a Suit of Ripple Flex Exhaust Pipe, Exhaust Siphon
Accessory[B]
Cummins Tool Kit, General Introduction Manual
Governing Type
Mech./Elec.
Service Coverage
Global Service
ATS
as Application Requested
Certificate Available
Ce, ISO, OEM Authorization etc.
Transport Package
Both Standard Marine Packing or Compact Packing.
Specification
As below Spec. with details
Trademark
Mecca
Origin
China
HS Code
85021100
Production Capacity
1000/Year

Product Description


40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]


Mecca Power, as part of a Global Power Supplier initiative, provides a professional solution for the design, application and after-sales support of generators. Strongly focused on innovation and the inherent flexibility of product design, Mecca Power has been successful in global markets with a broad and diverse range of genset power products that can operate autonomously or independently. parallel, on-site or remotely controlled.
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

Powered by DCEC CUMMINS Series                 50HZ  400/230 V 22-550KVA
 
Model LTP PRP Engine Fuel Cons. Cylinder Displacement Gov. Dimention Weight
KVA / KW  KVA/KW  Model Origin L/H(100%) L L*W*H (MM) KGS
MC28C 28  22  25 20 4B3.9-G1 CN 7.1 4L 3.9  M 1950*735*1420 765 
MC28C 28  22  25 20 4B3.9-G2 CN 6.7 4L 3.9  E 1950*735*1420 765 
MC44C 44  35  40 32 4BT3.9-G1 CN 10.0 4L 3.9  M 2080*735*1420 770 
MC44C 44  35  40 32 4BT3.9-G2 CN 9.3 4L 3.9  E 2080*735*1420 760 
MC55C 55  44  50 40 4BTA3.9-G2 CN 13.1 4L 3.9  E 2180*805*1450 824 
MC66C 66  53  60 48 4BTA3.9-G2 CN 13.1 4L 3.9  E 2180*805*1450 830 
MC66C 66  53  60 48 4BTA3.9-G11 CN 20.1 4L 3.9  E 2180*805*1450 830 
MC80C 80  64  72.5 58 4BTA3.9-G11 CN 20.1 4L 3.9  E 2180*805*1450 854 
MC94C 94  75  85 68 6BT5.9-G1 CN 21.7 6L 5.9  M 2475*800*1470 1150 
MC94C 94  75  85 68 6BT5.9-G2 CN 22.0 6L 5.9  E 2475*800*1470 1185 
MC110C 110  88  100 80 6BT5.9-G2 CN 22.0 6L 5.9  E 2475*800*1470 1190 
MC125C 125  100  114 91.2 6BTA5.9-G2 CN 27.0 6L 5.9  E 2620*800*1495 1280 
MC154C 154  123  140 112 6BTAA5.9-G2 CN 30.0 6L 5.9  E 2620*800*1495 1295 
MC176C 176  141  160 128 6BTAA5.9-G12 CN 34.0 6L 5.9  E 2620*800*1495 1300 
MC200C 198  158  180 144 6CTA8.3-G1 CN 42.0 6L 8.3  M 2680*855*1560 1550 
MC200C 198  158  180 144 6CTA8.3-G2 CN 42.0 6L 8.3  E 2680*855*1560 1600 
MC220C 220  176  200 160 6CTAA8.3-G2 CN 45.0 6L 8.3  E 2790*1045*1640 1700 
MC250C 248  198  225 180 6LTAA8.9-G2 CN 53.0 6L 8.9  E 2890*1045*1780 1900 
MC275C 275  220  250 200 6LTAA8.9-G2 CN 53.0 6L 8.9  E 2890*1045*1780 1920 
MC275C 275  220  250 200 6LTAA8.9-G3 CN 54.0 6L 8.9  E 2890*1045*1780 2010 
MC303C 303  242  275 220 6LTAA9.5-G3 CN 58.0 6L 9.5  E 2980*1150*1880 2200 
MC330C 330  264  300 240 6LTAA9.5-G1 CN 70.0 6L 9.5  E 2980*1150*1880 2450 
MC358C 358  286  325 260 6LTAA9.5-G1 CN 70.0 6L 9.5  E 2980*1150*1880 2520 
MC385C 385  308  350 280 6ZTAA13-G3 CN 76.5 6L 13.0  ECM 3390*1360*2010 3218 
MC385C 385  308  350 280 QSZ13-G6 CN 81.6 6L 13.0  ECM 3420*1150*2190 3140 
MC413C 413  330  375 300 6ZTAA13-G3 CN 76.5 6L 13.0  ECM 3390*1360*2010 3320 
MC413C 413  330  375 300 QSZ13-G7 CN 89.2 6L 13.0  ECM 3420*1150*2190 3140 
MC440C 440  352  400 320 QSZ13-G7 CN 89.2 6L 13.0  ECM 3420*1150*2190 3140 
MC440C 440  352  400 320 6ZTAA13-G2 CN 89.1 6L 13.0  ECM 3390*1360*2010 3380 
MC481C 481  385  437.5 350 6ZTAA13-G4 CN 91.4 6L 13.0  ECM 3390*1360*2010 3430 
MC481C 481  385  437.5 350 QSZ13-G2 CN 88.8 6L 13.0  ECM 3390*1360*2010 3400 
MC481C 481  385  437.5 350 QSZ13-G5 CN 93.2 6L 13.0  ECM 3420*1150*2190 3420 
MC550C 550  440  500 400 QSZ13-G3 CN 101.0 6L 13.0  ECM 3420*1150*2190 3480 
MC94C 94  75  85 68 QSB3.9-G3 CN 20.0 6L 3.9  ECM 2280*800*1450 950 
MC154C 154  123  140 112 QSB5.9-G3 CN 31.0 6L 5.9  ECM 2580*800*1450 1080 
MC200C 198  158  180 144 QSB6.7-G4 CN 43.0 6L 6.7  ECM 2650*850*1500 1340 
MC275C 275  220  250 200 QSL8.9-G4 CN 60.0 6L 8.9  ECM 2800*1050*1780 1780 
General Feature
♦ Assembled by diesel engine and Brushless alternator. 
 Three filters as standard, fuel and water separator as optional.
♦ Radiator and fan with safety guard.
♦ Single bearing alternator IP 23, Insulation Class H.
♦ Heavy duty steel as base frame and 8hrs operation base fuel tank.
♦ Automatic control panel and 3 poles circuit breaker, internal cable.
♦ 12V or 24V battery, battery wires.
♦ Battery and float battery charger as standard supply scope.
♦ Fuel level indicator in meter and panel
♦ Optional soundproof canopy, ATS, synchronization panel, movable trailers. 

40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

 
Genset Main Technical Data
Genset Model MC28C-MC3300C
Prime Power 64kW-2400kW
Standby Power 80KW-2640kW
Frequency/Speed 50Hz/1500rpm
Standard Voltage 230/400V, Others as Application Requested
Phases Three phases, four wires
Dimensions(L×W×H)mm Open/Silent dimension as below list
100% Fuel Cons. (L/H) 3.9~77.6
Base Fuel tank (hour) 8~10
Alternator Specifications
Alternator Model STAMFORD TAL/PI/UCI/HCI/LVI Series
Output power 64kW-2400kW
Voltage control AVR
Number of phase 3
Power factor (Cos Phi) 0.8
Insulation Class H
Number of Wires  6
Protection 23
Altitude  ≤ 1000 m
Number of Pole  4
Exciter type AREP
Voltage regulation ±0.5%           
Totale Harmonic distortion at no load < 4 % - on load < 4 %
Bearing   Single
Coupling Direct
Alternator Data
♦ Operate either 50Hz or 60Hz. ♦Stator grease insulation covered
♦ Standard enclosure IP23, but IP44, IP55 for option ♦Rotator and excitation high polymer
♦ Insulation class H.  ♦ Resist the corruption oil and acid
♦ Shunt excitataion systems. ♦Rotator balance is in accordance with BS5625  
♦ AREP or PMG system for options.  standard 12.5
♦ Automatic voltage regulator ♦High-quality lubrication sealed long-time bearing
♦ Single bearing alternator ♦Rotator silicon steel close tight
Standard Accessories
*Auto Control Panel *Starting Motor
*Main Ciruit Breaker *Exhaust silencer
*Fuel tank *Starting battery
*Base Frame *Float battery charger
*Filter  *Flange
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

Powered by CUMMINS G-DRRIVE Series              50HZ 400/230 V 220-3300KVA 
 
Model LTP PRP Engine Fuel Cons. Cylinder Displ. Gov. Dimention Weight
KVA / KW  KVA/KW  Model Origin L/H(100%) L L*W*H (MM) KGS
MC220C  220  176  200 160 QSB7-G5  US/UK 45.0 6L 6.7  ECM 2450*950*1680 1555 
MC275C 275  220  250 200 QSL9-G3  US/UK 59.0 6L 8.8  ECM 1700*1270*1780 2068 
MC330C 330  264  300 240 QSL9-G5  US/UK 63.0 6L 8.8  ECM 2900*1270*1780 2283 
MC440C 440  352  400 320 QSX15-G4 US 85.7 6L 15.0  ECM 3400*1305*1974 3781 
MC500C 501  400  455 364 QSX15-G6 US 95.9 6L 15.0  ECM 3400*1305*1974 3781 
MC550C 550  440  500 400 QSX15-G8 US 103.0 6L 15.0  ECM 3400*1305*1974 3781 
MC550C 550  440  500 400 KTA19-G4  US 107.0 6L 18.9  E 3370*1400*2050 4183 
MC715C 715  572  650 520 VTA28-G5  IN 140.0 12V 28.0  E 3750*1720*2308 5707 
MC825C 825  660  750 600 VTA28-G6 IN 195.0 12V 28.0  E 4000*1880*2180 5987 
MC800C 798  638  725 580 QSK23-G2 CN 151.0 6L 23.2  ECM 3880*1502*2200 5905 
MC880C 880  704  800 640 QSK23-G3 CN 161.0 6L 23.2  ECM 3880*1502*2200 5920 
MC1023C 1023  818  930 744 QST30-G3 CN 184.0 12V 30.5  ECM 4250*1756*2352 6285 
MC1100C 1100  880  1000 800 QST30-G4 US 202.0 12V 30.5  ECM 4250*1756*2352 6453 
MC1100C 1100  880  1000 800 KTA38-G5 IN 209.0 12V 37.8  E 4250*1756*2353 7910 
MC1210C 1210  968  1100 880 KTA38-G9 IN 256.0 12V 37.8  E 4250*1756*2354 8248 
MC1375C 1375  1100  1250 1000 QSK38-G5  UK 274.0 12V 37.7  ECM 4250*1756*2355 7979 
MC1375C 1375  1100  1250 1000 KTA50-G3 IN 261.0 16V 50.3  E 4250*1756*2356 9653 
MC1513C 1513  1210  1375 1100 KTA50-G8 IN 289.0 16V 50.3  E 4250*1756*2357 10207 
MC1815C 1815  1452  1650 1320 KTA50-G8 IN 289.0 16V 50.3  E 4250*1756*2358 10415 
MC1815C 1815  1452  1650 1320 KTA50-GS8 IN 309.0 16V 50.3  E 4250*1756*2359 10415 
MC2000C 1997  1597  1815 1452 QSK50-G7 UK/IN 349.0 16V 50.3  ECM 4250*1756*2360 11613 
MC2240C 2239  1791  2035 1628 QSK60-G3 UK/IN 363.0 16V 60.2  ECM 4250*1756*2361 13846 
MC2420C 2420  1936  2200 1760 QSK60-G4 UK/IN 394.0 16V 60.2  ECM 4250*1756*2362 14083 
MC2750C 2750  2200  2500 2000 QSK60-G21 UK 455.0 16V 60.2  ECM 4250*1756*2363 N.A
MC3025C 3025  2420  2750 2200 QSK78-G18 UK 494.0 18V 77.6  ECM 4250*1756*2364 N.A
MC3300C 3300  2640  3000 2400 QSK78-G9 UK 528.0 18V 77.6  ECM 4250*1756*2365 N.A

Powered by CCEC CUMMINS Series              50HZ  400/230 V 275-1650KVA 
 
Model LTP PRP Engine Fuel Cons. Cylinder Displacement Gov. Dimention Weight
KVA/KW KVA/KW Model Origin L/H
(100%)
L L*W*H(MM) KGS
MC275C 275  220  250 200 NT855-GA CN 53.4 6L 14 E 2950*1100*1750 2715
MC275C 275  220  250 200 MTA11-G2A CN 55 6L 10.8 E 2800*1100*1650 2750
MC275C 275  220  250 200 MTA11-G2 CN 52 6L 10.8 E 2800*1100*1650 2780
MC303C 303  242  275 220 NTA855-G1A CN 61.3 6L 14 E 2950*1100*1750 3327
MC344C 344  275  312.5 250 MTAA11-G3 CN 61.3 6L 10.8 E 3000*1250*1750 2800
MC344C 344  275  312.5 250 NTA855-G1B CN 68 6L 14 E 3100*1100*1750 2900
MC378C 378  303  343.75 275 NTA855-G2A CN 71.9 6L 14 E 3100*1100*1750 2950
MC385C 385  308  350 280 NTA855-G4 CN 75.3 6L 14 E 3000*1100*1750 3000
MC413C 413  330  375 300 NTAA855-G7 CN 85.4 6L 14 E 3100*1250*1800 2800
MC450C 450  360  N/A N/A NTAA855-G7A CN 89.2 6L 14 E 3150*1250*1800 2985
MC413C 413  330  375 300 KTA19-G2 CN 83.5 6L 18.9 E 3100*1300*2100 3950
MC440C 440  352  400 320 QSNT-G3 CN 84.2 6L 14 ECM 3200*1250*1800 3500
MC495C 495  396  450 360 KTA19-G3 CN 97 6L 18.9 E 3250*1300*2100 3850
MC550C 550  440  500 400 KTA19-G3A CN 107 6L 18.9 E 3250*1300*2100 4250
MC550C 550  440  500 400 KTA19-G4 CN 107 6L 18.9 E 3250*1300*2100 4300
MC578C 578  462  525 420 KTAA19-G5 CN 112.9 6L 18.9 E 3500*1550*2200 4864
MC633C 633  506  575 460 KTAA19-G6 CN 131.7 6L 18.9 E 3500*1550*2200 4550
MC650C 650  520  N/A N/A KTA19-G8 CN 130 6L 18.9 E 3500*1550*2200 2010
MC688C 688  550  N/A N/A KTAA19-G6A CN 135 6L 18.9 E 3600*1550*2200 4550
MC715C 715  572  650 520 QSK19-G4 CN 145 6L 18.9 ECM 3800*1700*2200 4950
MC825C 825  660  750 600 KTA38-G2 CN 167 12V 37.8 E 4200*1700*2400 6600
MC880C 880  704  800 640 KTA38-G2B CN 167 12V 37.8 E 4200*1700*2400 6700
MC1000C 1001  801  910 728 KTA38-G2A CN 191 12V 37.8 E 4300*1700*2400 6850
MC1100C 1100  880  1000 800 KTA38-G5 CN 209 12V 37.8 E 4350*2100*2400 7150
MC1363C 1363  1090  N/A N/A KTA38-G9 CN 224 12V 37.8 E 4350*2100*2400 7210
MC1375C 1375  1100  1250 1000 QSKTA38-G5 CN 274 12V 37.8 ECM 4500*2150*2400 8600
MC1375C 1375  1100  1250 1000 KTA50-G3 CN 261 16V 50 E 4800*2100*2400 9140
MC1513C 1513  1210  1375 1100 KTA50-G8 CN 289 16V 50 E 4900*2200*2450 9600
MC1650C 1650  1320  1500 1200 KTA50-GS8 CN 309 16V 50 E 5000*2200*2500 9800

With more than 10 years of experience in manufacturing and exporting energy products, as well as our sales and engineering group in the United States, the Mecca team will advise you on product choices.
most suitable generator units, for building, mining, telecommunications, rental, railway stations, power plants, data. Treatment centers, etc.

Mecca provides a permanent technical support service - supported by a team with more than 10 years of experience in the energy sector.
Our technical support service can be carried out remotely by telephone or via an on-site control camera. This service is available for all generators manufactured by Mecca and allows the customer a more direct contact (which will be hidden by the platform but you can check and compose it on our official website).

Mecca has a set of specific and dedicated equipment to assist and organize the generators. Whenever it is impossible to carry out repairs at the intervention site, repairs can be made at our facilities.

40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

Customerized Fuel Tank

1.Volume: 500L, 1000L,1500L,2000L,3000L etc.

2.Plate steel construction

3.Fuel level meter

4.Fuel transfer systems

5.Double wall

6.Electric fuel pump 

7.Fuel level sensor (indicated on control module)

8.Fuel automatic filling system

9.Tank in genset base, top, built-in, seperately stand etc

40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

Payment Terms:
By telegraphic transfer: 30% deposit on signing of sales contract; and balance 70% before dispatch. 
                                
Delivery:
Approximately 2-4 weeks upon order confirmation.

Service Guarantee:
Before Service: According to the clients' requirement and actual situation, we will furnish the technology consultation and kinds of information.  

After Service: Guarantee for one year or 1200 running hours (accord to whichever reach first) from installed date.
During the guarantee period, we will provide the free easy-damaged spare-parts for problems caused by our quality of production or raw material, except the damageable spare parts of diesel engine caused by customer's incorrect man-made operation. After checking, our company provides cost spare-parts maintenance for gensets .  


Beside genset one-stop purchasing service to world-wide customers,CKD and SKD packing service are also available according to unique request.

CKD:Complete Knock Down Generator
Generator completely knocked down into parts without assembling. 
All items from following are seperately packed without connection.
 
SKD:Semi Knock Down Generator
Partially assembled generator. 
Part of the following items you choose will be assembled.
 
Advantage:
Prompt delivery
Reduced tax to win more competition
Lower transportation fees to save cost
Localized production to win more tenders. 
Increased production to offer more job opportunity for the government

Item
 

Service
 

Option
 

Delivery Time
 
1 Engine  Cummins, Doosan, Mtu, Mitsubishi, SME, Scania, Volvo, 
Deutz, Yanmar, Faw, YangDong, Aoling, Yuchai, Lovol, Wandi, ect.
Marine and industry use 
Diesel, gas
2-45days
2 Alternator Stamford, Leroysomer,  Meccalte,  Marathon  and 
customer requested alternators
Medium and high voltage, 
Marine and industry use 
High IP Grade
CT Drop kits, PMG, AVR
2-15 days
3 Radiator Fast, Beworld brand
Original Radiator come with engine
Local made radiator with authorization by engine supplier
2-7days
4 Canopies Powder coated and form mounted canopy,completely break down with hings,
locks, raincap,bolts,screws, etc.
Exhaust pipe and flanges 
Standard silent type canopy package 
Denyo type canopy package 
Rental type canopy package 
Telecom type canopy package 
Super silent type canopy package 
Containerized type canopy package 
Customerized type canopy package
10days
5 Base frame Standard base or simple iron base
Anti-Vibration mountings
With/without tank, base tank volume no limited
Fuel gauges and high pressure fuel pipes
3days
6 Control system Controller: ComAp, DeepSea, Datacom, SmartGen etc.
Breaker:Delixi,ABB, Chint, etc.
Battery switch, battery charger, emergency stop botton, 
indicator, meters, CT and all wiring and harness.
Batteries and cables
Speed & lub oil & water temp sensors,
A package of standard parts for assembly
3days
7 Exhaust System Industrial and residential silencer
Flexible connects and elbow
3days
8
Others
 
Special demands  
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]
-----------------------------------------------------------------------------------------------MAITAINENCE---------------------------------------------------------------------------------------------

General Troubleshooting            

This section lists the generating set for some common fault, the reasons for the failure and determines the            
method of fault. General operators can determine their own fault and note, maintenance it according to the            
brochure. But please contact the repairing agents when meeting a special note or not listed failure of operation.            
Please remember the following suggestions before repairing:            
- Make sure that study the failure carefully before any operation.            
- Repair with the easiest way and most commonly used method.            
- Find the exact causes of failure and completely solve the fault.      
     

1. Generator Sets            
Description of this section is for reference only. If the following failure occurs please contact the repairing agents.            
(Some models of control panel installed only parts of the following warning indicator light)
Icon Indicator Light Reason Fault Analysis
Low oil pressure
alarm
Low oil pressure
alarm
When oil pressure does not
reduce normally, the light is on.
-General because of a lack of oil or lubrication
system failure caused by (refueling or replacing
the oil filter)
-When occurs this fault should automatically
shutdown generator sets immediately.
High water
temperature
alarm
High water
temperature
alarm
When the water temperature
has risen to a level higher than
or equal to the sensor setting,
the light is on.
-General because of a lack of water or oil
shortage, or overload.
-When occurs this fault should automatically
shutdown generator sets immediately.
Low fuel level
alarm
Low fuel level
alarm
When a fuel level has been
detected by the sensor fitted to
the daily tank, the light is on.
-General because of a lack of water or oil
shortage, or overload.
-When occurs this fault should automatically
shutdown generator sets immediately.
Battery charger
fault alarm
Battery charger
fault alarm
If the charging system has fault,
when engine running, the light is
off.
-Battery charging system fault caused.
-The light is on at the initial start, when the
charger reaches a certain speed, the light is off.
-This failure will not lead to automatic shutdown
generating units.
Crank failure
alarm
Crank failure
alarm
When the generator set failed
three times (or six times) in a
row starting, the light is on.
-Oil supply system or re-start the system failure
caused.
Overload or
breaker tripping
alarm
Overload or
breaker tripping
alarm
When overloading or Short
circuit, the light is on. Tripping
circuit breakers cause generator
set load out.
-In this fault, it need to load or unload some parts
to eliminate short-circuit, and then re-close the
circuit breaker.
40kw Diesel Generator with Original 4BTA3.9-G2 Engine and Genuine Stamford Alternator[Mck03]

Introduction of Maintenance grade(Interval) for the generator set
 

A Level Maintenance Interval (Daily Maintenance)
1. Check Daily Report of Genset .
2. Check fuel level and coolant level. 
3. Check alternator for cracks or other damage, and the condition of the belts must be checked, flab or 
other damage.
4. Check the Air filter. The air filter should be replaced when necessary .
5. Release fuel tank and fuel filter's water and sediment.
6. Check the water cooling filter.
7. Check starting battery and electrolyte, add electrolyte when necessary. 
8. Check the starter, check noisy defect.
9. Use air syringe cleaner to clean the water tank, coolant system and cooled fin net.
B Level Maintenance Interval (Less than 400 hours)
1. Repeatedly check A Level Daily Maintenance steps.
2. After operating 100 to 250 hours, replace the fuel filter. All the fuel filters should not be cleaned, it 
should be replaced. 100 to 250 hours is just flexible time, actually it must be according to the practice 
and real fact. 
3. After operating 200 to 250 hours, replace the oil & oil filter. All the lube oil must fit up to the CF 
Grade of American Petroleum Institute.
4. After operating 300 to 400 hours, replace the air filter. The air filter can be cleaned with air syringe, or 
it can be replaced. The replacement must be according to the environment and real fact.
5. Replace the cooling system and add coolant concentration.
6. Clean the crankshaft and inlet, outlet air- filter net. 
C Level Maintenance Interval (2000-3000 hours), Please do as follows:
1. Repeatedly check A and B Level Daily Maintenance steps.
2. Remove the tap of valve, clean and wash oil dirt and sludge.
3. Fasten snails from each part (including running parts and fixed parts)
4. Clean and wash the crankcase, oil sludge, steel scraps and sediment with engine.
5. Check wearing of the engine turbo, clean and wash accumulation of carbon, adjust it when necessary.
6. Check and adjust valve clearance.
7. Check PT pump, quality of injection, adjust injection process, adjust it when necessary.
8. Check and adjust the tension of fan belt and water pump belt, adjust and replace it when necessary; 
clean and wash water tank radiator fins, then check the using capability of thermostat.
Current Repair (D Level Maintenance)(3000-4000 hours)
1. Check valve, valve seat and other wearing, repair or change it when necessary.
2. Check P pump, quality of injection, repair and adjust it when necessary.
3. Check and adjust connecting rod and fastening twisting torque.
4. Check and adjust valve clearance.
5. Check the trip of injector.
6. Check and adjust tension of fan and generating belt.
7. Clean and wash accumulation of carbon in inlet pipes.
8. Clean and wash the core of air cooler.
9. Clean and wash the whole oil lubrication system.
10. Clean and wash room of rocker arm, oil sludge in the sump and Metal scrap-iron.
Medium Repair (6000-8000 hours)
1. Including the items of minor repair.
2. Disassemble generator(except crankshaft)
3. Check the easy worn spare parts in pitman shaft system, gas distribution system, lubrication system, 
cooling system of cylinder, Piston, Intake and exhaust valve, replace them when necessary.
4. Check fuel supplying system, adjust oil pump and injector.
5. Repair and test the alternator, clean oil-sediment and lubricate the bearing of alternator.
Overhaul (9000-15000hours)
1. Including the items of intermediate repair.
2. Disassemble all the parts in the generator.
3. Replace cylinder, piston, piston loop, big and small bearing bushes, trusting pad of crankshaft, intake 
and exhaust valve, a whole set of tools for generator repair 
4. Adjust oil pump, injector and replace pump core, injector
5. Replace a whole set of repair tools for turbo charger and a repair set for water pump.
6. Adjust the parts of connecting rod, crankshaft and generator body,repair or replace them when necessary

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