Industrial Generator Set Mtu Diesel Genset 2250kVA 2500kVA 16V4000 20V4000 Engine Generators for Construction

• Customization: Available
• After-sales Service: Responsible
• Warranty: 12 Months or 1200 Operation Hours
• Model NO.: MC
• Installation Method: Fixed
• Stroke: Four Stroke
• Cooling Method: Water Cooling
• Output Type: AC Three Phase
• Speed: Low Speed
• Conditions of Use: Land Use
• Usage: Common Units, Standby Unit, Emergency Crew
• Landuse Type of Unit: Automation Type
• Excitation Mode: Static Exciter
• Engine Brand: Mtu
• Control Panel: Deepsea/Comap/Deif/Smartgen and Others
• Cylinders: 6-20 Cylinders
• Canopy Type: Silent Sound Proof/Weather Proof/Anti-Rusted Proof
• Frequency(Hz): 50Hz/60Hz
• Voltage Output: 400/230V
• Application: Data Center/Power Plant/ Oil Gas Station
• Accessory[a]: Spare Parts Document
• Diesel Generator Set: Electric Start Power Generator
• Governing Type: Mech/Elec/ECU/Ecm/Adec/Hpcr
• Max Altitude: 1000m
• Electric Start Diesel Generator: 3 Phase Generator for Sale
• Certificate Available: CE, ISO, OEM Authorization etc.
• Rotating Speed: 1500rpm 1800rpm
• Industrial Diesel Generator: Diesel Electric Generator
• Transport Package: Both Standard Marine Packing or Compact Packing.
• Specification: As below Spec. with details
• Trademark: Mecca
• Origin: China
• HS Code: 85021
• Production Capacity: 1000/Year
• Package Size: 708.00cm * 225.00cm * 250.00cm
• Package Gross Weight: 14500.000kg

Product Description

with self-owned factory assets, independent R&D team, complete infrastructure equipment, provides a professional solution for the design, production and application support of intelligent generator sets with a broad and diverse range of gen-set power products that can operate independently, paralleled, on-site or remotely controlled.

As a prestigious OEM, we maintain a sound relationship with our main material suppliers, such as Cummins, Perkins, Deutz, MTU, Doosan, Mitsubishi,FPT,VOLVO,Stamford, Leroy Somer, Mecc Alte, Deepsea, ComAp, etc.

Strongly focused on innovation and technical service, Mecca Power has been successfully used in hundreds of projects, widely applied in buildings, constructions, Telecom, data centers, Mining, Power Plant,Oil Gas,etc., covering over 90 countries in Asia, Africa, Oceania, Europe, Middle East and America.

Product Description

Specification

Powered by  MTU                                                                                                                                                   50HZ  220-440 V 500-3600KVA
Model	LTP		PRP		Engine		Fuel Cons.	Cyl.	Disp.	Gov.
	KVA / KW		KVA/KW		Model	Origin	L/H(100%)		L
MC880M	880	704	800	640	12V2000G65	CN	184.0	12V	23.9	ADEC
MC1000M	1000	800	900	720	16V2000G25	CN	210.0	16V	31.8	ADEC
MC1100M	1100	880	1000	800	16V2000G65	CN	230.8	16V	31.8	ADEC
MC1250M	1250	1000	1125	900	18V2000G65	CN	264.5	16V	31.8	ADEC
MC1375M	1375	1100	1250	1000	18V2000G26F	CN	261.1	18V	35.8	ADEC
MC1815M	1815	1452	1650	1320	12V4000G23F	CN	338.1	12V	57.2	ADEC
MC2021M	2021	1617	1837.5	1470	12V4000G63F	CN	373.1	12V	57.2	ADEC
MC2300M	2300	1840	2087.5	1670	16V4000G23F	CN	428.1	16V	76.3	ADEC
MC2475M	2475	1980	2250	1800	16V4000G63F	CN	465.5	16V	76.3	ADEC
MC2750M	2750	2200	2500	2000	20V4000G23F	CN	521.2	20V	95.4	ADEC
MC3080M	3080	2464	2800	2240	20V4000G63F	CN	567.5	20V	95.4	ADEC
MC3300M	3300	2640	3000	2400	20V4000G63LF	CN	610.5	20V	95.4	ADEC
MC500M	500	400	450	360	10V1600G10F	DE	101.3	10V	17.5	ADEC
MC550M	550	440	500	400	10V1600G20F	DE	110.9	10V	17.5	ADEC
MC660M	660	528	600	480	12V1600G10F	DE	131.7	12V	21	ADEC
MC700M	700	560	644	515	12V2000G25	DE	140.0	12V	23.9	ADEC
MC725M	725	580	660	528	12V1600G20F	DE	144.9	12V	21	ADEC
MC1512M	1512	1210	1375	1100	12V4000G14RF	DE	307.6	12V	57.2	ADEC
MC1815M	1815	1452	1650	1320	12V4000G14F	DE	351.5	12V	57.2	ADEC
MC2020M	2020	1616	1837.5	1470	12V4000G24F	DE	398.2	12V	57.2	ADEC
MC2300M	2300	1840	2087.5	1670	16V4000G14F	DE	452.1	16V	76.3	ADEC
MC2500M	2500	2000	2250	1800	16V4000G24F	DE	491.6	16V	76.3	ADEC
MC2750M	2750	2200	2500	2000	20V4000G14F	DE	561.8	20V	95.4	ADEC
MC3080M	3080	2464	2800	2240	20V4000G24F	DE	611.6	20V	95.4	ADEC
MC3300M	3300	2640	3000	2400	20V4000G34F	DE	651.2	20V	95.4	ADEC
MC3600M	3600	2880	3250	2600	20V4000G44F	DE	653.0	20V	95.4	ADEC

Alternator Specifications
Alternator Model											STAMFORD TAL/PI/UCI/HCI/LVI Series
Output power											500kW-3600kW
Voltage control											AVR
Number of phase											3
Power factor (Cos Phi)											0.8
Insulation Class											H
Number of Wires											6
Protection											23
Altitude											≤ 1000 m
Number of Pole											4
Exciter type											AREP
Voltage regulation											±0.5%
Totale Harmonic distortion											at no load < 4 % - on load < 4 %
Bearing											Single
Coupling											Direct

Alternator Data
♦ Operate either 50Hz or 60Hz.											♦Stator grease insulation covered
♦ Standard enclosure IP23, but IP44, IP55 for option											♦Rotator and excitation high polymer
♦ Insulation class H.											♦ Resist the corruption oil and acid
♦ Shunt excitataion systems.											♦Rotator balance is in accordance with BS5625
♦ AREP or PMG system for options.											standard 12.5
♦ Automatic voltage regulator											♦High-quality lubrication sealed long-time bearing
♦ Single bearing alternator											♦Rotator silicon steel close tight

Standard Accessories
*Auto Control Panel											*Starting Motor
*Main Ciruit Breaker											*Exhaust silencer
*Fuel tank											*Starting battery
*Base Frame											*Float battery charger
*Filter											*Flange

Genset Workshop

FAQ

1.Q: What is your MOQ of this item?
A:1 Set

2.Q: What are your payment terms?
A:30% TT as deposit,70% TT before Shipment or 100% LC at sight

3.Q:What's the warranty time of diesel generators?
A:Global Warranty: 12months after delivery or 1000 running hours, whichever come first.

4.Q:Can you accept the customized products?
A:Yes, of course.We accept your specific order if you can provide us your special requirements or special samples

5.Q:What's the delivery time ?
A:20 to 35 days after receiving your payment in advance.

6.Q:Do you offer OEM service?
A: Yes

7.Q:What is the power range do you have?
A:Mecca Power assemble genset from 2 to 4000kva

8.Q:What's your special compare to other manufacturer?
A:We can delivery genset 1000units/month as engine and alternator OEM and Strategic partners. Especially for big quantity and big power projects, we support not only by solutions and tender documents, but also by fast delivery time and good price.

-----------------------------------------------------------------------------------------------MAITAINENCE---------------------------------------------------------------------------------------------

General Troubleshooting            

This section lists the generating set for some common fault, the reasons for the failure and determines the            
method of fault. General operators can determine their own fault and note, maintenance it according to the            
brochure. But please contact the repairing agents when meeting a special note or not listed failure of operation.            
Please remember the following suggestions before repairing:            
- Make sure that study the failure carefully before any operation.            
- Repair with the easiest way and most commonly used method.            
- Find the exact causes of failure and completely solve the fault.      
     
1. Generator Sets            
Description of this section is for reference only. If the following failure occurs please contact the repairing agents.            
(Some models of control panel installed only parts of the following warning indicator light)

Icon	Indicator Light	Reason	Fault Analysis
Low oil pressure alarm	Low oil pressure alarm	When oil pressure does not reduce normally, the light is on.	-General because of a lack of oil or lubrication system failure caused by (refueling or replacing the oil filter) -When occurs this fault should automatically shutdown generator sets immediately.
High water temperature alarm	High water temperature alarm	When the water temperature has risen to a level higher than or equal to the sensor setting, the light is on.	-General because of a lack of water or oil shortage, or overload. -When occurs this fault should automatically shutdown generator sets immediately.
Low fuel level alarm	Low fuel level alarm	When a fuel level has been detected by the sensor fitted to the daily tank, the light is on.	-General because of a lack of water or oil shortage, or overload. -When occurs this fault should automatically shutdown generator sets immediately.
Battery charger fault alarm	Battery charger fault alarm	If the charging system has fault, when engine running, the light is off.	-Battery charging system fault caused. -The light is on at the initial start, when the charger reaches a certain speed, the light is off. -This failure will not lead to automatic shutdown generating units.
Crank failure alarm	Crank failure alarm	When the generator set failed three times (or six times) in a row starting, the light is on.	-Oil supply system or re-start the system failure caused.
Overload or breaker tripping alarm	Overload or breaker tripping alarm	When overloading or Short circuit, the light is on. Tripping circuit breakers cause generator set load out.	-In this fault, it need to load or unload some parts to eliminate short-circuit, and then re-close the circuit breaker.

Introduction of Maintenance grade(Interval) for the generator set 
A Level Maintenance Interval (Daily Maintenance)
1. Check Daily Report of Genset .
2. Check fuel level and coolant level. 
3. Check alternator for cracks or other damage, and the condition of the belts must be checked, flab or 
other damage.
4. Check the Air filter. The air filter should be replaced when necessary .
5. Release fuel tank and fuel filter's water and sediment.
6. Check the water cooling filter.
7. Check starting battery and electrolyte, add electrolyte when necessary. 
8. Check the starter, check noisy defect.
9. Use air syringe cleaner to clean the water tank, coolant system and cooled fin net.
B Level Maintenance Interval (Less than 400 hours)
1. Repeatedly check A Level Daily Maintenance steps.
2. After operating 100 to 250 hours, replace the fuel filter. All the fuel filters should not be cleaned, it 
should be replaced. 100 to 250 hours is just flexible time, actually it must be according to the practice 
and real fact. 
3. After operating 200 to 250 hours, replace the oil & oil filter. All the lube oil must fit up to the CF 
Grade of American Petroleum Institute.
4. After operating 300 to 400 hours, replace the air filter. The air filter can be cleaned with air syringe, or 
it can be replaced. The replacement must be according to the environment and real fact.
5. Replace the cooling system and add coolant concentration.
6. Clean the crankshaft and inlet, outlet air- filter net. 
C Level Maintenance Interval (2000-3000 hours), Please do as follows:
1. Repeatedly check A and B Level Daily Maintenance steps.
2. Remove the tap of valve, clean and wash oil dirt and sludge.
3. Fasten snails from each part (including running parts and fixed parts)
4. Clean and wash the crankcase, oil sludge, steel scraps and sediment with engine.
5. Check wearing of the engine turbo, clean and wash accumulation of carbon, adjust it when necessary.
6. Check and adjust valve clearance.
7. Check PT pump, quality of injection, adjust injection process, adjust it when necessary.
8. Check and adjust the tension of fan belt and water pump belt, adjust and replace it when necessary; 
clean and wash water tank radiator fins, then check the using capability of thermostat.
Current Repair (D Level Maintenance)(3000-4000 hours)
1. Check valve, valve seat and other wearing, repair or change it when necessary.
2. Check P pump, quality of injection, repair and adjust it when necessary.
3. Check and adjust connecting rod and fastening twisting torque.
4. Check and adjust valve clearance.
5. Check the trip of injector.
6. Check and adjust tension of fan and generating belt.
7. Clean and wash accumulation of carbon in inlet pipes.
8. Clean and wash the core of air cooler.
9. Clean and wash the whole oil lubrication system.
10. Clean and wash room of rocker arm, oil sludge in the sump and Metal scrap-iron.
Medium Repair (6000-8000 hours)
1. Including the items of minor repair.
2. Disassemble generator(except crankshaft)
3. Check the easy worn spare parts in pitman shaft system, gas distribution system, lubrication system, 
cooling system of cylinder, Piston, Intake and exhaust valve, replace them when necessary.
4. Check fuel supplying system, adjust oil pump and injector.
5. Repair and test the alternator, clean oil-sediment and lubricate the bearing of alternator.
Overhaul (9000-15000hours)
1. Including the items of intermediate repair.
2. Disassemble all the parts in the generator.
3. Replace cylinder, piston, piston loop, big and small bearing bushes, trusting pad of crankshaft, intake 
and exhaust valve, a whole set of tools for generator repair 
4. Adjust oil pump, injector and replace pump core, injector
5. Replace a whole set of repair tools for turbo charger and a repair set for water pump.
6. Adjust the parts of connecting rod, crankshaft and generator body,repair or replace them when necessary